PRG total roll care services

PRG Total Roll Care Services ... -------------------- Brush Electroplating Calender Rolls CoatingsChrome Plating Custom Roll Grinding Descaling Dynamic Balancing Dynamic Leak Testing for VC Rolls Hot Grinding Journal Repair and Replacement Matte Blasting Metal Industry Mill Rolls Metal Spraying Mirror Polishing New Chilled Iron Rolls and Shells Regrooving Rubber & Polyurethane Rolls Roll Fabrication Suction Roll Rebuilds Turning Variable Crown (VC) Roll Rebuilds

No one else even comes close.

Emergencies happen. We respond.

PRG prides itself on the quality of its work — a quality that's never compromised, even to achieve fast turnaround. Our production system is uniquely engineered to process rolls very promptly. Our plants are available 24 hours a day, 7 days a week. Our craftsmen and customer service teams know the importance of on-time delivery and respond accordingly.

For a refreshing change from the "we'll get around to it" attitude among ordinary roll care companies, discover the value of PRG. Contact us now for more facts on how our services can enhance the productivity in your manufacturing facility.

Here's how Precision works to increase your productivity and profitability

• Your rolls are done right. No surprises. No one else even comes close.
• We deliver on time, every time, any time. No downtime or production crises due to roll delivery delays.
• Strong diagnostic skills. Precision's experience with rolls allows you to avoid costly problems rather than react to them.
• Longer performance between regrinds. PRG's ability to achieve greater concentricity, finer surface finishes and tighter tolerances increases intervals between roll regrinds . . . producing exceptional levels of productivity and profitability.
• Carbide coating. Your rolls are coated with Carbide that significantly increases the interval between regrinds. This is available from PRG through our exclusive alliance with Praxair — a world leader in industrial coatings.
• Authorized Walzen Irle respresentative. PRG has a strong alliance with Walzen Irle, acting as an authorized Walzen Irle representative in the U.S.

Rolls we service

Chilled cast iron Steel & stainless steel Carbide coated Chrome plated

Copper & brass Ceramic coated Rubber covered Engraved rolls

Composite covered Forged steel rolls Granite Polyurethane covered

Shapes achieved to tolerances of plus & minus 20 millionths of an inch

Straight cylinders Tapers

Crowns Finishes to 1/4 micro inch Ra

Special profiles

Physical capabilities

Grinding Capacity
Diameter	2" to 144"	50 mm to 3,660 mm
Length	up to 600"	up to 15,240 mm
Weight	up to 240,000 lbs.	up to 109,091 kg
CNC Lathe Capacity
Diameter	66" over carriage 78.7" over ways	1,680 mm over carriage 2,000 mm over ways
Length	up to 840"	up to 21,336 mm
Weight	up to 200,000 lbs.	up to 109,091 kg

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