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Rigid filmHot grinding services PRG's proprietary hot grinding technology is the only service of its kind available in the North American market. We continuously modernize our grinders to include state-of-the-art technology which significantly improves the grinding process. Hot grinding is often the solution to production challenges caused by excess distortion as a result of high-temperature operations. Rolls are carefully examined and then heated to operating temperature up to 600 degrees Fahrenheit. Then they are ground to PRG accuracy. The result: a roll that will start up and operate as required, increasing quality production.
Since 1970, PRG has been North America's premier independent supplier of industrial roll grinding and repair services. PRG is experienced in providing roll service solutions to the rigid film industry.
Here's how PRG works to increase your productivity and profitability
Roll types
PRG is experienced with all types of rolls and roll materials:
Superior product performance can often be achieved through precision roll grinding. PRG is able to grind to tolerances plus & minus 20 millionths of an inch total indicated run-out, and achieve surface finishes less than 0.5 micro inch Ra.
A more precise grind means a more precise nip: uniform pressures, uniform caliper, uniform wear profiles, no "break-in" requirements, improved sheet consistency and longer time between grinds - all of which, obviously, means higher profits for our customers.
PRG is an authorized distributor for Praxair carbide and ceramic coatings. Replacing chrome plating or resurfacing worn chilled cast iron with tungsten carbide, chrome carbide or ceramic can increase run times dramatically and improve uniformity as well as release. And with several offerings per application, coatings are tailored to your operations and budget requirements.
PRG is also the authorized dealer for Walzen Irle, one of the industry's most respected roll manufacturers. Walzen Irle has been providing chilled iron rolls and shells for more than 180 years and is able to provide a wide range of individual roll concepts apart from the industry standard to meet any need you may have. Much like PRG, Walzen Irle relies on the experience of its qualified technicians and maintains strict quality standards, guaranteeing that all production steps are tested a commitment to quality which has consequently led to Walzen Irle's worldwide reputation for roll manufacturing.
"When I call, everyone listens and responds. No matter who I talk to they know our relationship and understand what is required. Site visits have allowed me to know the people behind Precision. There are no strangers even the grinderman has called me to avoid delays in shipment. Precision is our #1 roll repair company, they've earned it." "Great appreciation and thanks to Precision Roll Grinders for immediately responding to our emergency. Our line was up and running A-1 product for our customers on time. Your efforts were extraordinary and appreciated." Testimonials are excerpted from unsolicited letters of satisfaction from customers of PRG. In the interest of confidentiality, names of customers and companies have been withheld. |
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Headquarters: 6356 Chapmans Road Allentown, PA 18106 Tel: 610-395-6966 Fax: 610-481-9130 To contact a PRG account manager immediately, send an email to sales@precisionrollgrinders.com. |
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