Rubber Industry

Progressive rubber manufacturers throughout North America rely on PRG for a complete range of roll refinishing, grinding, repairing and refurbishment services that meet or exceed specification. The secret of our success? It’s our ability to deliver the tight tolerances required to achieve that sweet spot – the minimum thickness for maximum product quality and profits.

PRG will work with you to:

  • Maintain Product Quality and Consistency
  • Keep Machinery Running at Top Condition for Longer Periods of Time
  • Reduce Waste
  • Conserve Energy and Resources

 

PRG Provides A Range Of Services For The Rubber Industry

Round rolls do more than provide a consistent product. They reduce the wear on machines… wear that creates unnecessary chatter, vibration and more. Working with PRG assures that all aspects of your assembly are properly maintained. Our services include:

  • Roll Grinding
  • Journal Repair
  • Internal Cleaning and Refinishing
  • Refinishing
  • Refurbishment
  • Replacement Rolls
  • Specialized Services for All Makes, Models, Weights and Dimensions of Rolls

 

From rubber bands to tires, PRG handles even the largest manufacturing equipment. In addition, all work is performed at our facilities, guaranteeing the grind is done right the first time.

 

In-Place (Block Grinding) vs. Precision Roll Grinding

For all aspects of the rubber industry, off machine roll grinding is better than in-place roll grinding. In-place (block) grinding is done in bearings on the machine, which does not produce rolls that meet the original specifications. If something is off on one side or anywhere on the roll, it can’t possibly attain proper shape, roundness and TIR. With PRG, all roll grinding is done at our facilities on the most modern and accurate grinders in the world. It’s a proven process guided by computer data. Bearings and housings are removed to guarantee a perfectly round roll in a temperature-controlled facility. In addition, all rolls are measured using a 24-point SpecCheck™. PRG never blindly assumes bearings are working properly and that the journals are without issues such as chatter or lack of roundness.

The result? Benefits that meet or exceed OEM specifications:

  • Significant improvement in mill productivity and profit for the manufacturer
  • Increased run time of rolls
  • Removal of roll corrugations and defects
  • Control surface finish to minimize start up time
  • Reduced bearing failures
  • Energy savings
  • Complete hardness mapping of roll face available
  • Reestablish end relief for proper operation
  • Uniform surface finish using grinding wheel, not blasted
  • Rolls are installed in “ready to run” condition
  • Achieve tolerances of ±20 millionths of an inch

 

If your facility manufacturers large-scale equipment, PRG has you covered! Our physical capabilities are among the best in the nation:

 

GRINDING CAPACITY

CNC LATHE CAPACITY

Diameter

2” to 144” (50mm to 3,660 mm)

66” over carriage (1,680 mm over carriage)

78.7” over ways (2,000 mm over ways)

Length

Up to 600” (15,240 mm)

Up to 840” (21,336 mm)

Weight

Up to 240,000 lbs. (109,091 kg)

Up to 200,000 lbs. (90,910 kg)

 

Avoid Unplanned Downtime!

Let PRG work with your facility to evaluate your equipment and plan a routine schedule of upkeep. Even if our roll grinding services prevent your facility from wasting even a bit of raw material, those savings add up!

 


PRG’s service begins with a consultation at your facility. If you experience any of the following issues with your rubber manufacturing plant, give us a call. The consultation is absolutely free.

  • How do I grind the rolls in my rubber mill?
  • What can be gained by using Precision Roll Grinding over Block grinding?
  • My rubber mill has a poor profile, how do we improve the efficiency?
  • How can the poor profile in my rubber mill cost us millions of dollars?
  • Is it true that poor profiles in my mill affect the laminating process and cost?
  • How can better profiles improve our operation even with the increased downtime due to roll changes?

 

Call today to speak to the experts at Precision Roll Grinding.

how-to-decode-the-roll-grind-quality-report
How Block Grinding Slashes Product Quality

Subscribe To Blog By Email

Blog Topics: